Sai Vikas Castings
SVC logoSai Vikas Castings
Steel foundry · Hyderabad · Since 2019

Poured
to wear
harderSteel castings, 50 kg to 3 tonnes

Crusher wear parts, pump and valve castings, vacuum pump components and engineering items in manganese, high chrome, carbon, alloy and stainless steels. Melted, heat treated, tested and machined in our own works.

3,000KGMax casting weight
5,500KGInstalled melting
6MTHeat-treat batch
12CHSpectrometer
Product range

What we cast

Each product line is made to customer drawings or samples. Share your drawing, material grade and quantity for a quote.

Wear-Resistant Components

Our core line since 2019. Crusher liners in austenitic manganese and high chrome steels, built for abrasion and impact in stone crushing plants. Concaves and mantles are machined in-house on the VTL.

  • Jaw plates
  • Cones
  • Mantles
  • Concaves

Vacuum Pump Components

Rotating and housing parts for vacuum pumps, cast to drawing and machined to fit.

  • Rotors
  • Cones
  • Heads
  • Bodies

Pump & Valve Components

Pump-related and valve-related castings in carbon, low alloy and stainless steels.

  • Pump parts
  • Valve parts

General Engineering

All types of precision engineering castings, with machining available on site.

  • Custom castings
  • Machined parts

Casting Dies

Mild steel dies for casting and forming applications.

  • MS dies
In-house process

From pattern to dispatch

Every stage runs inside our own works, which keeps quality, precision and delivery dates under our control.

  1. STEP 01

    Patterns

    Made in teakwood and aluminium for durability and dimensional accuracy.

  2. STEP 02

    Moulding

    CO₂ process moulding, with cores made by the CO₂ and no-bake processes.

  3. STEP 03

    Melting

    Induction furnaces of 3,000 kg, 2,000 kg and 500 kg capacity.

  4. STEP 04

    Chemical analysis

    Every heat tested at bath and final stage. Scrap tested before use, specimens retained for traceability.

  5. STEP 05

    Heat treatment

    Electric bogie-type furnaces with thyristor control. Every cycle digitally recorded with temperature graphs.

  6. STEP 06

    Fettling

    All castings fettled in-house, then visually and dimensionally inspected.

  7. STEP 07

    Machining

    2.6 m vertical turning lathe and 6 m plano milling machine, including concaves and mantles.

  8. STEP 08

    Final inspection

    Visual, dimensional and any specified additional tests before dispatch.

Technical capabilities

Materials & specifications

Casting methodSand casting
Weight range50 kg to 3,000 kg
MaterialsCarbon steel · Low alloy steel · Austenitic stainless steel · Austenitic manganese steel · High chrome steel · Mild steel
Heat treatmentsNormalizing · Hardening · Annealing · Tempering · Forced air cooling
Heat treatment batch3 MT and 6 MT
Melting capacity3,000 kg · 2,000 kg · 500 kg induction furnaces
Spectrometer12 channels · ferrous and nickel-based alloys
MachiningVertical turning lathe, 2.6 m · Plano milling machine, 6 m
Our works

The facility

2.5acres of land
20,000sq ft built-up factory
950KVA power supply
2019year established

Sai Vikas Castings was founded in 2019 with a commitment to quality and dependable performance. Our expertise in stone crusher spare parts, built on precision manufacturing and consistent results, has earned the trust of our customers.

We have since grown beyond our core range into high chrome steels, mild steel and other specialised alloys. That wider material base and our technical know-how let us serve a broad spread of industrial applications without compromising on quality or durability.

Enquiries

Send us your drawing

Share the part drawing or sample details, material grade, unit weight and quantity. We will come back with feasibility and a quotation.

Phone
+91 89780 33379
Email
infosaivikascastings@gmail.com
Works
Toopranpet Village, near Ramoji Film City, Hyderabad, Telangana

Enquiry form

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PDF, image, DWG, DXF or STEP, up to 8 MB. Larger files can be emailed to infosaivikascastings@gmail.com.
Call +91 89780 33379 Enquire